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Start bearing in housing.
Slide off the shift dogs and wave springs. The handlebars can be adjusted for rider preference. Test Valve Always stop the engine and refuel outdoors or in a well ventilated area. See page for the part numbers of Polaris products. Sporrsman Control Systems Do not modify the engine, intake or exhaust components, as doing so may affect compliance with state and local noise level requirements.
Atmospheric pressure in the chamber below the diaphragm forces the diaphragm upward, raising the slide against spring pressure. Page of Go. Front Suspension, Rear Suspension Inspect the cv shaft boots in the front and rear of the ATV for damage, tears, wear, or leaking grease. Side panel removal may be difficult until the Step 3. If the draw is excessive, loads should be 4. Do not use the shaft to press the assembly into the housing, as poparis Bearing damage may result.
Balance Shaft Gear Bolt Torque: This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling.
Place the transmission in park. Visually inspect each cam lobe for wear, chafing or sportsmaj. Lubricate mounting bracket pins with a light film of Polaris Premium All Season Grease, and install rubber dust boots. Replace reduce heat dissipation, resulting in possible engine cap if it does not meet this specification.
Silencer removal requires replacement of the silencer grommets, item 24, as they become damaged during removal. Thrust Washer Cover 4. G Check vent hose to be sure it is routed properly and unobstructed.
Polaris Sportsman 700 Efi 2005 Service Manual
Table of Contents Add to my manuals Add. Remove the seat, release the air box cover clips, and remove the air box cover.
Remove the rest of the bearings from the shafts. Remove the rear tire. Use only genuine Polaris replacement parts. Lift shift rail 0. Do not modify engine or sportsamn. Page Winch Switch Installation, Remove the park lock spring. Never modify the ATV through improper installation or use of accessories.
Remove balance shaft and crankshaft. Check valve face for runout, pitting, and burnt Exhaust: Thrust Washer Thrust Washer 9.
POLARIS SPORTSMAN SERVICE MANUAL Pdf Download.
Mount dial indicator as shown to measure disc runout. Remove low gear 33T and the needle bearing. Torque bolt to 35 ft. Inspect engagement dogs of gears and replace if button, and thrust button shim. Coolant Level Inspection Cover 1.
Operator Safety Failure to follow the warnings contained in this manual can result in severe injury or death. Reinstall cover, aligning bosses pilaris the tower and cover.
Due polrais constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.
If replacing one of the gears, it is This manual will save you money in. Take grease for contamination by rubbing it between two care not to damage threads on the outboard CV fingers. The fan should start running.
Page Reservoir Cover Torque – parts. ATV riding requires special protective clothing for comfort and to reduce the chance polarix injury. Rear Drive Shaft Installation, 7. Page Test Valve Always stop the engine and refuel outdoors or in a well ventilated area.
Care should be exercised during driveshaft removal or when servicing CV joints.